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Mailer Boxes
Mailer boxes offer a secure and cost-effective shipping solution for a wide variety of products. We manufacture them to measure or in practical DHL standard sizes such as large letter, maxi letter or parcel. All boxes can be individually printed across their entire surface and, if desired, produced in just 5 working days. High-quality corrugated board ensures excellent protection during transport and a professional brand image – unboxing experience guaranteed.
- 5-day express production
- E, B and EB flutes in white and brown
- 100% custom box size
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Highest quality
Materials for mailer box
E-flute
B-flute
EB-flute
E-flute white/white
Board thickness: 1.5 mm | Microflute
White outside, white inside
Tight flute pitch (approx. 3 mm) | excellent printability
Load-bearing up to approx. 7 kg (with even weight distribution)
For product and transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
E-flute white/brown
Board thickness: 1.5 mm | Microflute
White outside, brown inside
Tight flute pitch (approx. 3 mm) | excellent printability
Load-bearing up to approx. 7 kg (with even weight distribution)
For product and transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
E-flute brown/brown
Board thickness: 1.5 mm | Microflute
Brown outside, brown inside
Tight flute pitch (approx. 3 mm) | excellent printability
Load-bearing up to approx. 7 kg (with even weight distribution)
For product and transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
B-flute white/white
Board thickness: 3 mm | Fine flute
White outside, white inside
Tight flute pitch (approx. 4.8 mm) | excellent printability
Load-bearing up to approx. 14 kg (with even weight distribution)
For product and transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
B-flute white/brown
Board thickness: 3 mm | Fine flute
White outside, brown inside
Tight flute pitch (approx. 4.8 mm) | excellent printability
Load-bearing up to approx. 14 kg (with even weight distribution)
For product and transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
B-flute brown/brown
Board thickness: 3 mm | Fine flute
Brown outside, brown inside
Tight flute pitch (approx. 4.8 mm) | excellent printability
Load-bearing up to approx. 14 kg (with even weight distribution)
For product and transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
EB-flute white/white
Board thickness: 4.5 mm | Double-wall flute
White outside, white inside
Mixed flute pitch (3–5 mm) | excellent printability
Load-bearing up to approx. 32 kg (with even weight distribution)
For transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
EB-flute brown/brown
Board thickness: 4.5 mm | Double-wall flute
Brown outside, brown inside
Mixed flute pitch (3–5 mm) | excellent printability
Load-bearing up to approx. 32 kg (with even weight distribution)
For transit packaging
Suitable for digital, offset or flexographic printing
PAP20 – Recyclable with paper waste (unfinished board)
Configure mailer boxes
Design unique mailer boxes
Tear-off and adhesive strips
Tear-off and adhesive strips make packing and opening your mailer boxes particularly convenient. No additional packing tape is needed, which saves time and ensures professional handling.
Stable corrugated cardboard
Mailer boxes made from E-, B- or EB-flute corrugated board offer the right level of stability for every product. This allows you to reliably protect your products during shipping and meet high quality standards.
State-of-the-art printing technology
With our printed mailer boxes, you benefit from brilliant print results and complete design freedom – we choose between digital, offset and flexographic printing for your print run and showcase your brand perfectly.
Special colours / Pantone
Mailer boxes with spot colours or Pantone colours ensure consistent branding and a strong brand impact. This allows you to achieve a professional, recognisable appearance.
Window cut-out
Mailer boxes with window cut-outs showcase your product before the packaging is even opened, increasing trust and creating a special unboxing experience.
Surfaces
Mailer boxes with matt, gloss or soft-touch finishes create a premium visual and tactile effect. High-quality finishes ensure a genuine premium brand experience.
Recycling
Unfinished corrugated board is designed to be recycled with paper and cardboard waste. Finishes such as laminates, hot foil stamping or window patches can affect recyclability – our team will be happy to advise you on suitable combinations.
Hot foil stamping
Mailer boxes with hot foil stamping create an exclusive premium appearance. Glossy effects attract attention and strengthen your brand presence.
Nils Harder
CEO & Folding Carton Specialist
Let's take your mailer boxes to the next level together!
Would you like to realise your mailer boxes professionally? Our team will provide you with personalised support for all questions relating to construction, materials, design and printing and will work with you to find the right solution. We will reliably support you from the initial idea through to implementation and ensure that your packaging protects, inspires and fits into your process. Feel free to get in touch – we look forward to hearing from you.
Tel.: +49 (0) 751 951 440 0
Mail: [email protected]
>4000 CUSTOMERS PLACE THEIR TRUST IN US
Turn your mailer boxes into game changers!
Do you need mailer boxes that suit your product? We’ll take care of it – whether it’s small, large or particularly challenging. We have been printing in Germany for three generations, combining experience with modern technology. You get quality you can rely on and people who think ahead. Together, we’ll turn your idea into the perfect packaging.
Mailer boxes
Frequently asked questions
Interesting facts
mailer boxes guide
CONTACT US
How can we help you?
Tell us about your packaging project!
We would be delighted if you could send us a message and give us an insight into your requirements. The more specific your information is, the better we can advise you and suggest a suitable solution.
We will get back to you as soon as possible!
Mailer Boxes directly FROM THE MANUFACTURER
Your partner for customised mailer boxes
Find the perfect mailer box for your needs: Maxi letter boxes, large letter boxes and parcel sizes
With a hinged box, you choose a secure and versatile shipping box format. In addition, we offer the classic DHL shipping formats with our fixed formats. Our hinged boxes are freely printable, so you have many design options. The unboxing experience is special with a hinged box. Learn more about the many possibilities with hinged boxes in this article.
What characterizes hinged boxes?
Hinged boxes take a special position among the many possible shipping boxes. The key feature of a hinged box is as following: The goods to be shipped are inserted into the carton from above and the carton is closed with a hinged lid. Flaps on the side of the hinged lid ensure that it fits into the carton.
The recipient of the shipment opens the box with the hinged lid and immediately has a view of the contents. This can be presented in a very appealing form. The unboxing experience is great.
An aesthetically pleasing hinged box can be printed with custom designs and logos. That's why hinged boxes make excellent brand ambassadors. In some households, they may have a second life as storage.
What makes hinged boxes a particularly attractive packaging solution?
With hinged boxes you can pack valuable, useful and beautiful items in a time-saving, effective and cost-saving way. You give your customers a special experience when unpacking. You give your customers a special experience when unpacking. With suitable inlays, you ensure that the goods contained are presented in a particularly attractive manner and are protected from flying around in the carton.
Variations of hinged boxes with pre-applied adhesive strips ensure a neat appearance of the entire shipping package – without the need for additional packing tape.
With the fixed formats of the hinged boxes offered, you always have an overview of what you have to expect in terms of shipping costs via DHL. Here you can immediately select the right hinged box format depending on the goods to be shipped and your requirements for the type of shipment (for example, insured or uninsured).
You can further customize your hinged boxes with printing and possible finishing. Always an exciting and excellent way to extend your marketing to shipping. Your e-commerce is now waiting for hinged boxes.
Hinged boxes and sustainability
Many online retailers want to know which materials their shipping packaging is made from. The corrugated board used for our hinged boxes contains recycled fibres; the exact share depends on the board grade you choose. Unfinished corrugated board is designed to be recycled with paper and cardboard waste – finishes such as laminates or hot foil stamping can affect recyclability and should be assessed separately.
Attractively designed hinged boxes are also often kept and used for storing objects at home.
That's why it's worthwhile investing in hinged boxes for your own e-commerce: a custom-printed hinged box can carry your advertising message beyond the shipping process.
Our range of hinged boxes
We always think about the costs of our customers when it comes to packaging. That's why you can choose between fixed and freely configurable formats for hinged boxes. The fixed formats are adapted to specific shipping formats of DHL. Here you can choose particularly inexpensive formats for the postage, depending on the goods to be shipped. The boxes in fixed formats are also comparatively inexpensive in themselves.
All our hinged boxes are made of high quality corrugated materials. The custom-made FEFCO 0427 hinged-lid box gives you the choice between different types of corrugated board and cardboard. Here, no wishes remain unfulfilled when it comes to particularly high-quality product and shipping packaging.
Fixed formats for hinged boxes
Are you already familiar with DHL's postage prices? Then you might know that depending on the weight and your other shipping requirements, there are some particularly cost-effective fixed formats that come into question. You can choose between large letter, maxi letter, package or parcel.
We have oriented our fixed formats on the DHL parcels so that there is always a suitable and cost-effective hinged box available.
Hinged box large letter
Measuring 340 × 240 × 15 mm, this format is suitable for small flat items. Printable from all sides, here you have a nice format to support your marketing programs. The material: E-flute white/white. You can send a shipping weight of 500 g already with a postage of 1,60 EUR.
Hinged box maxi-letter
This shipping format is represented in our company in two boxes: 280 × 200 × 40 mm and 340 × 240 × 45 mm. These packages are also made of corrugated cardboard E-flute white/white. They can be printed. You send maxi-letters within Germany with a shipping weight of 1000 g for 2,75 EUR. Under the special conditions for book and merchandise shipments you can save even more postage.
Hinged box DHL parcel S and M
For these DHL formats, we have two different sizes each for S and M available:
| DHL parcel S | 250 × 150 × 90 mm | 340 × 240 × 90 mm |
| DHL parcel M | 340 × 210 × 140 mm | 450 × 320 × 100 mm. |
In the weight class up to 2 kg, postage in Germany is between 3.99 EUR and 4.79 EUR. For the materials in the S-Class and M-Class, you are again dealing with the E-flute white/white for the smaller package in the S-Class. The other formats with B-flute white/white. These hinged boxes are also fully printable.
The hinged-lid box FEFCO 0427 made to measure
FEFCO code 0427 stands for a hinged box that can be designed in a wide range of sizes. Our fixed formats also follow this standard. Expand your options for using this appealing packaging to include individual formats. Here we produce made-to-measure, so you can specify the format choice.
The load capacity is possible up to 32 kg. E/B/EB flutes are used. You can also choose between the cardboard colors white/white, white/brown and brown/brown. In addition to matte and glossy coatings, protective laminates are available in glossy, matte or soft-touch. Unfinished corrugated board is designed to be recycled with paper and cardboard waste; laminates and other finishes can affect recyclability. You can choose a full-surface print.
Do you prefer a fixed format or a freely selected format for hinged boxes?
When making this decision, it all depends on your needs:
With the fixed formats you have less choice, but you decide for an inexpensive packaging with 100% full-surface printability. Not all of our competitors offer you this printing option. You can also get excited about unprinted and particularly inexpensive hinged boxes. With the free formats you can individualize and refine hinged boxes in many ways.
Hinged boxes in e-commerce: the perfect choice for shipping
Thanks to the fixed and free formats, hinged boxes are suitable for shipping, transport and storage of a wide variety of goods. If you are active in e-commerce with your offer, you can hardly avoid a hinged box when shipping cosmetics, tea, food supplements, clothing, books and many other goods. Especially for the small and fine things hinged boxes are ideal for shipping. Through the fixed formats you can also adjust your shipping costs to your individual ideas and needs. Hinged boxes are simple and inconspicuous to store until they are needed because they take up very little space until they are used. They are unfolded and set up in no time. You always have the right box at hand when it comes to shipping.
More advantages around our hinged boxes
We also serve orders with small quantities, you can order from one piece. You can also order a sample box in advance to get an overview of the different corrugated materials. Our 5-day express production makes even urgent packaging dreams come true. Varnish or laminate provide special protection as finishing with the hinged boxes in free format. Printing enhances individuality. Hinged boxes are true all-rounders in packaging and marketing. Convince yourself.
Your advantages
Free shipping throughout Europe
100% individual format
> 60 years family-run
> 4000 happy customers
Free online designer
Customized printing
