Worth knowing

Sustainable packaging - Recycle better with folding cartons

The good news right from the start: folding cartons can be recycled completely and without restrictions. Representative studies have shown this and it ...

RECYCLABILITY OF FOLDING CARTONS

Folding cartons can be suitable for paper recycling, although their actual recyclability depends on the complete board structure, including coatings, laminates, adhesives and other finishes. Studies and industry assessments have examined the recyclability of folding cartons; however, the recyclability of a specific folding carton depends on its complete material structure and the finishes used.

Folding cartons can contribute to material recycling where their design is compatible with the intended paper-recycling process. The Fachverband Faltschachtel-Industrie e.V. (FFI), the European Folding Carton Association (ECMA) and other national associations have outlined the requirements that folding boxes must meet against this background.

The special challenge: The practical packaging solution comes in many different variants to be able to protect a variety of products with very different requirements. Coatings, laminations, adhesives and embossing are important for the functional efficiency of folding boxes. However, they must not be an obstacle to their recycling.

Several colourfully printed folding cartons on a purple background
Two hands holding a brown cardboard box

BEST CONDITIONS

Versatility has its price. In the case of folding boxes, for example, this means that the protective and barrier functions must be improved for certain products with "non-paper" agents. For effective barriers against oxygen, water vapor, migration, grease or other influences, the robust cardboard alone is often not enough.

In addition, folding boxes also fulfill representative tasks to promote sales in the retail trade. This requires a suitably high-quality and eye-catching presentation, which is often supported by foil embossing. Folding cartons can offer favourable conditions for paper recycling, provided that the complete material structure and any coatings, laminates, adhesives and finishes are compatible with the intended recycling process. Coated folding cartons may also be suitable for paper recycling, but the recyclability of each construction depends on the type and extent of the coating and on any other finishes used.

Fibre materials for folding cartons

The big advantage compared to plastic packaging lies in the origin of the raw materials used for folding boxes: Depending on the board grade, folding carton board can contain primary fibres, recycled fibres or a combination of both. The recycled-fibre content of the board and the recyclability of the finished folding carton are separate characteristics and must be assessed independently. Recovered paper fibres can be used as secondary raw materials in the production of paper and board products.
Recyclability of different folding carton constructions

Folding cartons made from an uncomplicated paperboard construction can be suitable for recovered-paper recycling, subject to the specific material structure and recycling route. For coated folding cartons, the effect on recyclability depends on the type, amount and removability of the coating and on the complete packaging construction. Whether a folding carton can be processed in the intended paper-recycling stream depends on its material structure, sortability and the available recycling infrastructure.
Recovered paper from folding cartons

When folding cartons are recycled, recovered paper fibres can be used as secondary raw materials for new paper and board products. Printing inks, varnishes, adhesives and other finishes can affect the recyclability and recyclate quality of folding cartons, depending on their type, quantity and removability in the paper-recycling process. 

MORE EDUCATIONAL WORK

The recyclability of folding cartons depends not only on their material structure but also on collection, sorting and the intended recycling route. Effective collection, sorting and recycling systems are also important for recovering paper fibres from used folding cartons.

However, the handling of used folding boxes is not always in the spirit of this circular economy. The reasons for this are, for example:

Green recycling symbol with the words Recycle, Reduce, Reuse on brown cardboard
  • Composting instead of recycling: Compostability cannot be assumed for folding cartons. A specific folding carton may only be described as compostable if appropriate testing against a recognised compostability standard, such as EN 13432, is available for the specific construction.
  • Incorrect disposal: Coated folding boxes or those with viewing windows made of plastic easily cause uncertainty among consumers: How is such packaging actually disposed of correctly? Because of the plastic content, these boxes are often placed in the yellow bag for lightweight packaging. Fiber-based packaging such as folding boxes can still be separated from this. However, this is only possible with significant losses in quality, for example due to contamination.

Correct collection and sorting can support the recovery of paper fibres and their return to paper and board recycling processes.